Glass and acrylic cases trap heat. Even efficient LED boards generate thermal loads that warp documents and degrade humidity control. Fiber optic systems place the LED illuminator in a remote, ventilated cabinet. Glass or plastic fibers carry only the visible light spectrum into the sealed display case.
System Architecture
The system comprises three components: the illuminator, the harness, and the fittings.
- Illuminator: Houses the LED engine, heat sink, driver, and optics. Usually mounted under the floor or behind a wall.
- Harness: Bundled PMMA (plastic) or glass fibers. Glass transmits better over long distances (10m+). PMMA bends tighter.
- Fittings: Miniature lenses attached to fiber ends inside the case. Diameters range from 5mm to 12mm.
Micro-Articulation
Displaying jewelry or coins requires multiple angles. Fiber ends attach to articulated magnetic wands or miniature gimbals. They focus sharp micro-beams onto facets. The light contains absolutely zero IR or UV. The case interior remains thermally stable.
Pros and Cons
Pros: Zero heat in the display. Zero electrical hazard in the case. Absolute UV/IR block. Miniature footprint. Maintenance (driver replacement) happens outside the secure vitrine.
Cons: Extremely high cost. Complex routing during case fabrication. Harness length limits output (light attenuates over distance). Fixed color temperature dictated by the central illuminator.
| Fiber Type | Max Distance | Bend Radius |
|---|---|---|
| PMMA (Plastic) | 5 meters | 25 mm |
| Glass Bundle | 15 meters | 40 mm |
| Side-Sparkle | 3 meters | 30 mm |
Integration happens in the factory. Case manufacturers route fibers through structural channels before glass goes on. Retrofitting fiber optics into existing cases is messy and rarely successful.